The mould produces the power of prescient future

Since mould of Dongguan Kang Jia is plastic 1997 limited company (moulding of Kang Jia of the following abbreviation) predecessor company begins to contact and use Autodesk Moldflow software to come the producibility of product of test and verify, after optimize a mould to design and undertaking emulation an analysis to Injection Molding process, health beautiful moulding had accumulated rich experience and result in domain of Autodesk Moldflow application, and this software obtained have the aid of the achievement of a series of plentiful and substantial. "Health beautiful moulding held water in July 2003, by the Shenzhen Kang Jia that held water 1991 exact pattern makes limited company and the Kang Jia that held water 1990 plastic products limited company incorporates and be become, at the beginning of holding water offer plastic component and product mould technically for health beautiful group. " general manager of health beautiful moulding is born to Tian Shunxian (graph 1) say to company setting, "2006, health beautiful moulding with Japanese Dong Yang company limited of one have trade relations cooperates, develop exterior market with Sino-Japanese and joint-stock form. " graph mould of 1 Dongguan Kang Jia is plastic limited company general manager Mr Xiang Tianshun is well-known, the research and development that the health beautiful group that established 1980 basically pursues electric equipment of home appliance of colour television machine, mobile phone, white, life, LED, machine carrying box and relevant product on the head, make and sell, hold <> concurrently reach exact pattern, note model, the business of form a complete set such as high frequency head, printed board, transformer and mobile phone batteries, the industry old man in be worthy of of the it may be said in domestic electron Information Industry. A lot of people think can back Kang Jia this " large tree " , remote in time or space of life of nature of health beautiful moulding, be just as pressure is without like a haven of peace, but the fact is not however such. "Although we can take Kang Jia's order form, but if the design engineering capability of Kang Jia moulding cannot catch up with,we know very well the pace of the market, can be abandoned by Kang Jia and even market place sooner or later. " Xiang Tianshun general manager says, "Accordingly our crisis consciousness exists all the time, had not stopped from beginning to end to the pursuit of talent and advanced processing technique, went after ability continually to bring up Dongguan Kang Jia for years today's brilliant. " as we have learned, besides health beautiful group outside this original big client, at present health beautiful moulding still is beautiful can, Xia Pu, day stands, the company such as SamSung, LG and GE supplies plastic part (graph 2) , will come without doubt of health beautiful moulding commercialize degree the meeting is more apparent. Why can moulding get so much whole world when Kang Jia be askinged about when the favour of top-ranking enterprise, to always considered to say: "The product is outstanding and stable character, react quickly to the market, production cycle is short, the after service that help somebody attain his aim and shows consideration for, with the price that product quality matchs and the CAD/CAE/CAM technology that have international competition ability, have the administrative flow that is excellent facilities and standard again. " the figure is the mobile phone crust that the 2 mould treatment that use production of Kang Jia moulding come out, tall the person that the group of sample NextpageAutodesk Moldflow such as smooth television crust knows a mould to develop setting knows, inchoate mould is designed and make the ingredient that should count a person greatly, the software of science of and rather than, that is to say the success of the design that a skilled mould jockey has and effective treatment experience to a pair of mould was having crucial effect. Start in the relevant and auxiliary software such as domestic CAD/CAE/CAM furthermore later, because this is on certain level,tied the rapid development of domestic pattern company. The health beautiful moulding that establishs initial stage also experienced a such processes apparently, "Exhibit in till 1997 we discovered during the meeting enter China before long Autodesk Moldflow software, " say to total memory, "We discover Autodesk Moldflow software accords with our manufacturing situation fitly, the technical personnel that invites opposite party then comes our enterprise undertake explaining, chose try out, we are consistent in the process of try out think this software is pretty good still, then solicit comments type bought this software. " namely thenceforth rises, the reason that health beautiful moulding and Autodesk Moldflow knot left to indissoluble, moulding of after this Kang Jia begins large quantities of quantities to use Autodesk Moldflow to analyse software, so that all moulds are made later,used this software. "Speak of Autodesk Moldflow this software, there still is what software to analysis of going from place to place on the market so far can use than this software rise more convenient, perhaps say to still compare Autodesk Moldflow to analyse the software with better quality without discovery. " to total such opinion. As we have learned, for software of can better applied Autodesk Moldflow, health beautiful moulding established group of Autodesk Moldflow application technically still. "Because Autodesk Moldflow needs the person that use to have certain academic base on one hand,establishing a group technically is, rely on the rich experience of the person that use again on the other hand, want real play to give the effect of Autodesk Modlfow, with respect to need full-time personnel pursues this job for a long time. " explanation of Mr Xiang Tianshun says, "At present the duty of group of our company Autodesk Moldlfow is in new model design phase defines sound design program, discover ahead of schedule and solve potential problem, project engineer is assisted to achieve a client to ask to the quality of the product through trying modular time less as far as possible in modification model phase. " " software of Autodesk Moldflow of application of company of Kang Jia moulding basically is designed in new model and revise modular link. Current, stylist and engineer are taller to Autodesk Moldflow evaluation, think this software is right what design and amend plan is affirmatory have very strong direct sense. " to always say so. Prescient future uses the help that CAD/CAE/CAM technology makes to the mould to need not say oneself, and among them CAE technology, can come true to go up in the computer " try a model " , undertake emulation an analysis to whole injection process namely, include stuff, protect pressure, orientaton of cooling, warp, fiber, structural stress and systole, and gas complementary shape etc. Forecast the blemish that prospective product may appear, solve to putting the problem that be in to give in design phase, make judgement to devising plan, till put forward best design parameter, make try a model to become a possibility; Realize collateral project to be able to accelerate the development process of the product thereby, reduce cost trying a model, improve manufacturing efficiency. Because this is told from a certain angle, CAE software can let a mould make become have " a person of foresight " , reduce a design to make cycle greatly thereby, the partial cost that reduces this segment (graph 3) . Graph face carapace does not have the LC37DT08C TV set that software of Autodesk Moldflow of have the aid of of moulding of 3 health beautiful makes high solely mark green Injection Mold Toolinga (fixed die) with LC37DT08C television face carapace Gao Guang does not have mark green Injection Mold Toolingb (movable mould) perhaps meeting someone says " emulation analysis and make a process actually be returned always, can not believe completely. " really differential unavoidable, but as professional software upgrade ceaselessly and the person that use is right the development of this software competence, this differentia can not narrow gradually. "When we just began to use Autodesk Moldflow software, as parallel as effective treatment result accuracy rate is only 70% the left and right sides, rise to 85% later, its analyse accuracy rate to basically can be achieved nowadays 95% , taller even, because this can prove this software also is in,perfect ceaselessly, so difference still can continue to shorten. " say to total analysis, "The main good point of Autodesk Moldflow software discovers potential problem before coming out at can be being machined in the mould, take step ahead of schedule. High polymer fuse-element is in previously the condition of going from place to place in mould antrum we see without method, because this solves real problem to need to depend on before experience, but the fact proves some experience also is incorrect actually. Autodesk Moldlfow software is a tool that solves a problem not only, also be a way that knows problem essence. " " it is with the carapace before mobile phone of a renovate exemple, in 1m in drop test, place of renovate runner shaft ruptures, cannot pass drop test. Exterior of range estimation product cannot be found rupture reason. Appeal to discover after Autodesk Moldflow software is analysed, rupture place just is position of frit wiring location, product exterior did Pi Wen to handle, because this this frit wiring passes naked eye,discover extremely hard. Our application software undertakes the analysis defined the program of modification runner position finally for many times, move frit wiring after giving runner shaft area, drop test is passed smoothly. " speak of the real help of Autodesk Moldlfow software to Kang Jia moulding to always be very familiar with sth more, "Compare again be like 32 " do before the mould of flat television want 60 days, this software can finish have the aid of 35 days commonly now. The blemish noting model of because software of Autodesk Moldlfow of have the aid of is OK prescient product, relevant measure is adopted to prevent ahead of schedule when the mould is designed, avoid sequel to revise a mould repeatedly, shortened not only so cycle also reduced cost. " according to to total estimation, software of use Autodesk Moldlfow can help health beautiful moulding shorten mould production cycle is made an appointment with 40% , and totle drilling cost drops make an appointment with 15%~20% . Without doubt, had can " prescient future " the help of Autodesk Moldlfow software, health beautiful moulding is met You Ren gains next victory at the market. CNC Milling