Satisfy the Tornos machine tool of automobile industry demand

Automobile industry is the consumptive market of a part of very large high quality turning, having very high demand to the qualification of lathe supplier and technology, and Switzerland the lathe of series of much axis Alpha of the company is Tuonasi the client offers a very appropriate production facilities to choose. Automobile industry is to be faced with height one of industries of slashing condition. Because automobile safety is beyond question crucial factor, but its specific fuel consumption, pollute degree, also include price factor of course, it is classics regular meeting controversial topic. To satisfy all requirements, the client takes the innovation design of component and quality seriously very much. Reduce spare parts amount to fall low consumption is meant reduce component amount, the car designs an engineer to become more and more astute. They think of: Put different function as far as possible same will come true on component. Of course, such meetings complication manufacturing technology, shed Cheng respect in dimension, material and production especially, can produce complex treatment issue, and component of machine tool of meeting impute to produces these technology issues business. Fortunately, they have the partner with an abundant actual strength to be able to offer effective manufacturing facilities: Tornos reachs his lathe of much axis MultiAlpha (graph 1) . This kind of automatic lathe is deployed have 6 or 8 axes, every independent main shaft has his drive system. In addition, the tall rigid numerical control that this equipment matchs to have two innovation carries main shaft on the back to machine operation concept, the treatment knife that every back main shaft has 5 independence, this lathe can produce a few complex component that need fabricating before on back main shaft (graph 2) . Normally fabricating not only the time with additional need and money, can arise more a lot of hard pilot quality problem, and the lathe of much axis MultiAlpha of Tornos not only of can contented quality, cost and treatment metre match a question, return the taller and taller expectation of client of industry of can contented automobile. Graph automatic lathe of MultiAlpha of 1 much axis, the product that can make sure 24h keeps producing high quality pursues the treatment back end of MultiAlpha of 2 much axes, the back main shaft of 5 independent cutting tool, can realize the treatment that wants the complex part that turn around, the optimal treatment solution that is complex part is perfect character driver is right to car safety and client the quality requirement of 0 blemish is absolute level. The quality standard that automobile industry asks now is 5ppm, or most the ratio of defects of 5/1000000. To assure such quality standard, tornos and the professional supplier joint development that control and measure span order an interface, can with different type measure a system to put through. Data delivers a supplier from this interface, this kind of collaboration assured equipment and the compatibility that survey a system. This interface can choose to use the data with odd axis or much axis deferent and right opportunity. Because cutting tool wears away,be, can pass deviation automatically a machine tool to undertake be compensatinged automatically. Such, lathe can be monitored automatically from outside the monitoring parameter that buy measures a system to be passed, if appear,unusual system can issue warning automatically and stop machine. This kind of means makes condition of treatment of whole spare parts keeps changeless from beginning to end, make quality rises substantially. Nextpage attestation test has a headache no longer the supplier must refer one fraction to try cut consign test, this kind tries cut be finished commonly by odd axis lathe. But the problem is, automobile industry asks to exceed large quantities of quantities to produce series part now, so Alpha alpha type is become try the successful example that cuts level. The automatic lathe of Alpha of treatment metre much axis of workpiece special agree with to turn production continuously. Can be the process capability of equipment achieved everyday 24? H runs, depend on machine itself not only, and still have whole system, include its peripheral of course. Lathe of this kinds of many axis can machine the biggest diameter to amount to the spare parts of 34mm, to bigger diameter, cast or stamping workpiece, this type can install system of a chuck. No matter be which kinds of circumstance, lathe structure is identical. This is meant besides a few alter smally, carry chuck automatically in order to offer, not other those who revise is necessary. Manipulator handles a spare parts to machine a spare parts from motor-car bed is to fall freely commonly, but final trend, be in especially automobile industry, manipulator uninstalls spare parts and voluntary code to put already made a kind of trend, and Tornos can offer this kind to uninstall a code advancedly to put way. Still have aberrant it is to use a robot to come to load and uninstall a spare parts, the mode of this kind of automation is told to Tornos already very mature, can carry out below the order pattern of mark the Huaihe River even (graph 3) . Graph do 3 compositive manipulator handle a solution what is to cut bits? According to different treatment batch and material treatment, the process of the eduction that cut bits may cause a lot of problems, be aimed at the situation that needs production of big batch automation especially, to overcome this difficulty, pump of use high pressure of lathe of alpha of much axis Alpha divides bits (30kg and 80kg high pressure) . A variety of cutting cut bits that what bits processing includes different type, arrive from brass and aluminium stainless steel material. To cutting fluid, need to filter continuously, if filter jams, the meeting in machining a process is automatic and ceaseless clean. In peripheral equipment respect, tornos and professional supplier established companionate relationship and have rich experience. The each work place that lathe of relaxed Alpha of process designing much axis is in deployed his main shaft, and amount to axis of 30 numerical control to need to control in all. Whether can that process designing become very complex? The answer is negative. Lathe deployed software of professional process designing to solve this problem. As a result of the powerful function of process designing of professional TB-DECO of process designing software, the user needs process designing only 6 or 8 similar the program of bed of be open to traffic of 3 axes general is OK, such process designing become very simple. Graph 4 be similar to automobile race, much axis machine wants not only fast, at the same time must reliable, can produce the component of high quality momently, totnos can accomplish such requirement completely to carry main shaft on the back to move main shaft of back of lathe of much axis Alpha is a standard deploy, can accommodate 5 cutting tool. This makes carry main shaft on the back to have quite powerful process capability. Below certain circumstance, the long treatment metre of individual back main shaft may affect the treatment metre of whole spare parts, to prevent this kind of circumstance happening, tornos can offer two backs main shaft, machine metre in order to raise back main shaft. The client can choose the version of double action. If the client selects system of double back main shaft, it can raise the treatment metre of complex part considerably. If a relatively simple spare parts, can come to machine tool cent use into two machine tools, namely the first, 3, 5 main shaft and the back main shaft of the 7th position serve as a machine tool, and the 2nd, 4, the 6 back main shaft with the 8th position serve as a machine tool, a such loops are achievable the treatment of two spare partses. The client that processes systematic car trade integratedly is to seeking a machine not only, searching a flexible manufacturing system however, it is tall productivity and efficiency assure (graph 4) , type of Alpha of Tornos much axis belongs to this kind of solution. CNC Milling