Reconsider the understanding that uses to machining center

This workshop and client of medical treatment industry maintain stable relationship, thereby the opportunity changes thoroughly its equipment. The service can obtain reliable user to order goods namely at a of medical treatment industry potential benefit. Below any economic ambient conditions, people always hopes life is longer, the life is more healthy, him leg joint is more driving and strong. American Mack Tool&Engineering (Mack tool and engineering company) it is the contract manufacturer that is located in South Bend of American indiana city, provide a service for medical treatment and spaceflight industry client, production establish controls systematic part at the component inside human body body and spacecraft fuel. CNC machines the core technology that is a factory, the professional experience that they have is from inside tangible semifinished product treatment goes out complex model face, make the client need not be used cast or the method of v. Compare with the business posture of medical treatment industry, the spaceflight industry of the factory orders goods so not stable however. Any element causes slow down in demand possibly, for example martial funds is cut, governmental administrator is fluctuant, airline happens possibly between winter close down. Although business carries on, also be profit very small. Because these industry clients always are requirement price,fall again. Below this kind of circumstance, should get accrual to want even more harder than obtaining order. This kind of contradiction makes their order chooses to be in quite difficult condition. If want to serve for the client better and choose another kind of equipment, because predict profit gains is low, cannot pay this to plant equipment purchases cost and give u. To Mack Tool company, the spare parts treatment of project of medical treatment industry helped them solve this difficult problem. More important is, mack Tool company has a client of this industry only at present, but the portfolio enough of this client is counted in future make this mill development continues inside year. To continue to improve the servive routine of clients of pair of industry of this medical treatment, the factory already made a decision, increase investment stage by stage, purchase place to require equipment with the profit income that gains from this enterprise. This one measure is proved to be successful. The spare parts of the requirement of machine treatment craft of spare parts of medical apparatus and instruments and course of study of boat Nature's engineering is similar, the equipment that purchases accordingly also applies to treatment spaceflight spare parts. Of plant productivity rise, attracted the client of these two industries greatly; In the meantime, this makes the factory improved equipment condition, in order to satisfy the price requirement of spaceflight industry client. How does the works increase investment actively? Enlarging investment is not forever effective. Place of Paul Hartz of vice president of engineering of such as plant introduces, he ever tried to prove, abandon the factory has CAD/CAM system and purchasing more expensive plant to be able to achieve the goal of managing cost, but he cannot be forecasted at all after all can managing how many. Final, he still bought new software. The word that uses him says, using the most powerful technology is " ongoing direction " . He gains experience from inside practice. Plant part machines the complete change of means to make he comprehends technical value from inside experience. Treatment of equipment of Ceng Yonglian price of Mack Tool company gives high-grade part, with tilt rotate the production of vertical machining center of workbench gives complex milling curved surface and part of mixed point of view. Mr Hartz is very proud the factory at oneself is capable to be developed with this kind of method cheap the effect of the machine. He thinks, using high horizontal machining center is not economical. Why should use the fund that buys 4 vertical machining center to buy machine tool of a horizontal? These are not finishing medical treatment spare partses, every spare parts will make surgical department " experiment " embedded appliance, use at estimation patient the dimension of final and embedded appliance. Every spare parts is one of a weapon of different measurement experiment is counted in covering, besides hypostatic experiment appliance, this workshop still is machined and assemble certain surgeon to be able to adjust experiment appliance what like. However the factory had bought a such horizontal machine tool, how is just think circumstance met? The factory already had 5 horizontal machining center now, almost all high-grade machines a spare parts need not original machine tool was machined. The change of the thought change idea of Mr Hartz. Mr Hartz says, he once believed, equipment is more productivity is bigger. The efficiency that some equipment compare other equipment really is taller, but from the point of the surface, it seems that the effect of machine tool of a horizontal is not equal at 4 vertical machine tool. He thinks now, actually, means of this one thinking manacled productivity rise. After introducing machining center of the first horizontal, the spare parts move that how will the factory machine vertical machining center with respect to the consideration arrives on efficient horizontal machining center. The part of treatment of horizontal machining center with good performance can shorten not only treatment cycle and machine tool settling time, still but cut examine, delivery time and treatment flow. These characteristics are in concerned data (like technical specification and independent charging tray) in although was not listed one by one, but can redesign a spare parts completely to process technique. Why should buy horizontal machining center? Mr Hartz thinks each one has different knowledge each to machine tool price. Machining center of horizontal of factory great majority is machine tool of four-axle Mazak PFH4800. Mr Hartz thinks, among them an any machine tools are current for interest rate, the price difference of horizontal and vertical is every months about 2, 500 dollars. This every months 2.

500 dollars accounts, the factory can be made up for through a series of accrual. Mr Hartz thinks horizontal machining center has following advantages: Every machine tool has ◆ two hopper rotate spare parts installation in vertical machining center when workbench, want to stop machine tool treatment normally. But undertake machining with horizontal machining center, when machining a spare parts, operation personnel can adjust another to need treatment part. So the machine tool has more cutting time. ◆ uses labour force more effectively to use horizontal machining center, the machine tool that same treatment work place requires is less, this means the jockey person with a less need. The space navigation that this is a factory machines task give typical examples related industry, the graph is the different level that machines a spare parts with rolled steel on. ◆ knife library has more cutting tool Mr Hartz to say, this character is attached most importance to especially should. Machining center of every Mack Tool has 120 cutting tool. Every work that spare parts of medical apparatus and instruments processes needs on average to use 35 cutting tool, the cutting tool that spare parts of space navigation industry uses is more. Have machining center of any a vertical more than because of the cutting tool amount of library of knife of horizontal machining center, so, only the cutting tool ability of vertical machining center forces a factory possibly to distribute a kind of part into treatment of much talk working procedure. Now, can machine the treatment inside craft cycle to give complete part in not only, and because library of knife of horizontal machining center is had,reserve cutting tool, grind in knife head so blunt or treatment still can avoid to interrupt when bursting apart. ◆ shortens examine time generally speaking, the tigidity of horizontal machine tool is better, the spare parts character that place treatment gives is more accurate and reliable. Use other machine tool, the factory must measure examination and new treatment. This is today so called lesser " machine a capacity " . Although this kind of circumstance is nonexistent, working procedure of treatment of amalgamative spare parts also can shorten examine time. In the past, the factory turns to fall in the spare parts often should undertake examining when working procedure together, after spare parts treatment ends, certain character getting check is nonexistent. Today, examine to had been used rarely among the working procedure of this kind of take time. The improvement that ◆ cutting measures tigidity of machine tool of bigger Mack horizontal makes its can cutting is gotten faster, deeper, realize big cutting to measure treatment. To enlarge an advantage, the factory bought the horizontal machine tool of taper of a 50- recently, with Yu Gang the big cutting of simple spare parts measures treatment. Because reduced a machine tool to adjusted measure, inspection man foreword to realize high speed cutting,◆ machines cycle weak point, so the factory can offer better response, can get used to vicissitude of the market quickly, the slashing delivery of better contented client asks. Mr Hartz thinks, ability of this kind of quick response is particularly important to machining prototype. The field serves in its, prototype treatment is common. In the past, production prototype makes poll painful. Strictly speaking, the treatment craft of an any prototype is without test and verify. So, divide these spare parts treatment into 4-5 to when the factory when different process, may finishing 2-3 the problem appears after working procedure. Will look from this bit, the factory already invested a large number of capital for these spare partses, and the date of delivery of most is gone already. If issued working procedure to discard as useless this spare parts, wasted time not only, and all investment come to naught. Mr Hartz says: "Horizontal machine tool has 120 cutting tool in knife library. I can decide proper treatment technology quickly, production gives the part with good quality. " this perpendicular machining center can be in 5 axes 360 degrees of routes are offerred on a runner shaft coming back, 150 degrees are on another axis. Drive and investment which more important? Not be a choice firstly company of problem Mack Tool gives employee aglow package with earnings gain, also invest bought new facility and software, its investment is quite breathtaking. The factory is annual turnover makes an appointment with 700-800 10 thousand dollars, but the new CNC machine tool that bought 4 million dollar 3 years in the past. The factory spends so much money to buy new machine tool, doesn't employee worry affect its bonus and welfare? Paul Hartz admits, this problem exists from beginning to end. To dedicated for the employee that wants a part at how machining a place correctly, complete understanding purchases new facility to have much more auspicious place to the company may be difficult. But, mr Hartz thinks, investment and drive are irresolvable. A large number of modern convenience that Mack Tool company purchases, can produce bigger attraction to the client. The factory is capable to satisfy client requirement, this is an advantage. Below certain circumstance, mack Tool company added additional job because of buying new machine tool merely, some clients ask to machine their spare parts with high-end equipment. Altogether, investment and drive are likewise important. Hartz says: "We purchase new facility is to pay employee more extra dividend " . The treatment spare parts of Mack Tool of 3 machine tools is complex, but do not need comprehensive 5 axes treatment mostly. To needing the part that 5 axes machine really, this workshop uses 5 rods perpendicular machining center, this machining center is OK a lot of advantages of reproduction horizontal machining center. For example, 5 axes machine tool all has every Mazak Variaxis 630 of workshop double charging tray, and the cutting tool library that has 120 cutting tool, can working undertake installing preparative besides the area. This factory still has machine tool of mill of car of a Mazak Integrex, paul Hartz points out, these 3 main machine tools (5 axes are vertical machining center, four-axle horizontal machining center and lathe of multitask foreword combination) representing this factory to will continue the treatment platform that compose builds. He says, have this 3 sort machine tool, the factory competes effectively the treatment task of almost all type. CNC Milling